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Oferujemy kompleksowe usługi w zakresie projektowania, budowy i montażu biofiltrów oraz układów wentylacyjnych, obejmujące: - Biofiltr kontenerowy z przebudową układu wentylacji: Modernizacja istniejących systemów wentylacyjnych w celu optymalizacji wydajności biofiltrów kontenerowych. - Montaż komina nad biofiltrem kontenerowym: Instalacja komina z możliwością wysuwania kontenera pod załadunek, zapewniająca łatwość obsługi i serwisowania. - Zabudowa biofiltra z automatycznym układem wentylacji: Kompleksowa zabudowa biofiltrów z zautomatyzowanym systemem wentylacji, gwarantującym optymalne warunki pracy. - Instalacja wyciągowa mechaniczna z wentylatorem podłączonym do biofiltra: Wykonanie mechanicznych systemów wyciągowych z wentylatorami, które zwiększają efektywność procesu filtracji. Nasze rozwiązania są opracowane z myślą o maksymalnej efektywności, niezawodności i łatwości w obsłudze, zapewniając jednocześnie najwyższy poziom bezpieczeństwa operacyjnego.

Proven to reduce new oil purchases by as much as 75%. Extend the life of your oil with the PRAB oil recycling system. PRAB’s Oil Recycling System (ORS) is a centralized, economical solution to the high costs associated with maintaining petroleum- and synthetic-based oils in the metalworking industry. The ORS recycles oils by removing the suspended particles and moisture that shorten the useful life of oil-based fluids, reducing new oil purchases by up to 75%. The system comes available with everything an operation needs to implement a state-of-the-art fluid management program. Each system is designed for easy installation, quick start-up, and simple, efficient operation.

Magnetic chip conveyors transfer wet or dry ferrous scrap without carryover. PRAB’s magnetic chip conveyors effectively transfer wet or dry ferrous chips, stamping slugs, turnings, parts or die scrap without carryover. This scrap conveyor system moves material with the aid of permanent ceramic magnets located under a stainless-steel slider bed. An oil reservoir in the base of the conveyor self-lubricates the chain for quiet performance and low maintenance of this scrap handling system.

Reduce coolant waste up to 90%. The effective solution to coolant recycling. The PRAB Guardian™ is a centralized system for recycling used coolants, reducing waste fluids up to 90%, and eliminating concerns about wastewater haul-away liabilities. Typical payback in six to nine months. These versatile and centralized coolant recycling systems remove tramp oils and suspended solids from contaminated coolant, control bacteria and can adjust fluid concentration for fluid recovery. Each turnkey system is designed for easy installation, quick start-up, and simple, efficient operation- clearly making it the best coolant recycling solution on the market today. For a calculation of just how quickly you will pay this system back, call us for a free ROI estimate.

Cool die scrap, cast parts, and other material in a water quench conveyor. Cool parts and metal scrap in a water quench conveyor, where air cooling is not sufficient or practical. Liquid-tight conveyors for die cast, heat transfer, parts cooling and coating operations. Quench conveyors are excellent for applications where air cooling is not sufficient or practical. Choose from a complete line of liquid-tight scrap material conveyors for your die cast, heated metal handling, parts cooling or coating operation. A water quench conveyor can greatly improve upon your scrap handling systems applications when air cooling is not sufficient or practical for your operation

Quiet, efficient transfer of all types of machining scrap with the in-floor scrap conveyor. Convey all types of metal chips, fines and turnings, wet or dry bushy wads, and tramp metal solids, in a liquid-tight trough. Ideal for high-volume coolant-flow applications.

Industrial metal shredders for reducing light to moderate wads of metal turnings to flowable chips. Reduce volumes by shredding metal turnings into flowable chips for higher value in scrap metal recycling. PRAB’s industrial metal shredders are a safe and cost-effective way to process all types of steel turnings and other metalworking scrap. They use less space for storage prior to scrap metal recycling and provide safer work areas. Available as a system integrated unit for use with chip processing/scrap removal equipment or as a stand-alone unit for volume reduction at the source. The development of automated scrap removal systems begins with reducing the volume of metal turnings. Milling, turning, screw machining, and swiss machining operations all produce waste that varies in size, length, hardness, and configuration depending on the tool, operation, and material characteristics.

Reduce metal turnings and bulky wads into shovel-grade chips with a vertical axis crusher. The PRAB vertical axis metal crusher provides continuous, positive feed operation for high volume scrap reduction on the plant floor. Nested wads of metal turnings take up valuable floor space, are a safety hazard and have reduced scrap metal recycling value due to added processing costs. The PRAB vertical axis crusher is one of the most effective pieces of scrap metal processing equipment for quickly and safely creating flowable, thumbnail-sized chips from wads of turnings. Turnings are fed into the crusher’s feed hopper either by self-dumping hoppers, a plant-wide conveyor system, or an automated dump system with standard barrels or chip carts. The crusher’s feed hopper housing -with fixed cast cutters and rotating cutter- then directs the material down into the fixed and rotating cutter rings, where the material is reduced to flowable thumbnail sized chips.

Reduce low volume turnings to flowable chips- at the source. Continuous low volume metal scrap reduction at the source. Metal crushers are the economical solution for processing stringy and bulky turnings into flowable chips. This piece can be integrated into existing equipment or free-standing. PRAB’s automated scrap removal systems are designed for volume reduction of metal turnings. The comprehensive focus on chip processing provides metalworking companies with an automated, safe and cost-effective way to process all kinds of metal scrap. The first step in this operation is to create flowable chips from metal turnings with scrap handling equipment. The Horizontal Axis Crusher processes low volumes of stringy and bulky metal turnings. This scrap metal recycling equipment is typically mounted on a stand or heavy-duty cart which fits on the discharge of the conveyor off the machining center

Meter feed and distribute wet or dry chips, turnings and swarf with the metal screw conveyor. Cost effective scrap conveyor system suited for horizontal or inclined applications. The PRAB metal screw conveyor is often used to feed other scrap metal equipment, such as a shredder or wringer, because of its ability to separate bundled material and meter feed. Easy to operate and virtually maintenance free. This scrap conveyor is engineered to handle a wide range of metalworking scrap for chip processing. It is most often used to feed other scrap metal equipment, such as a shredder or wringer, because of its ability to separate bundled material and meter feed equipment. This model scrap conveyor is available in a wide range of sizes with many options depending on the type and form of material, and storage or recycling needs. PRAB engineers each screw conveyor to match the exact needs of each individual application.

Cut new coolant purchases up to 75% with the PRAB tramp oil separator system. Extend the life of soluble oils, coolants and washwater. The PRAB tramp oil separator system removes free-floating and mechanically dispersed tramp oils, bacteria, slime, inverted emulsions, and more from individual machine sumps, central systems, and wash tanks. Systems can be installed machine side, or as a centralized system. Payback in as little as 6-9 months. PRAB Tramp oil separators are designed as a simple, trouble-free, economic solution for fluid reclamation- removing free-floating and mechanically dispersed tramp oil from individual machine sumps, central systems and wash tanks.

Eliminate misting and plant air quality issues. Ideal for air cooling of hot die castings. Eliminates misting and air quality issues associated with water quench conveyors. Run continuously or indexing. The application of a casting cooler can help meet operational needs while eliminating misting and improving plant air quality. Extended lengths are available with single and/or multiple fan designs for this specific kind of scrap metal equipment. Coolers can run continuously or indexing.

Chain conveyors made to handle severe-duty, highly abrasive, metal chips, fines and swarf. Transfer and elevate the most difficult and abrasive wet or dry metal chips, fines, swarf, die scrap and other materials with this rugged, chain driven, liquid-tight conveyor. Every part of this rugged chain driven conveyor is designed for severe duty. The Heavy-duty, abrasion-resistant flight bars of the scrap conveyor feature an exclusive bolt-free connection so they stay strong under grueling conditions. The abrasion-resistant steel press-formed trough is liquid tight and comes standard with safety covers

The PRAB ScrapVeyor™ features leak-proof construction that retains 100% of cutting fluids when moving scrap to its destination, and positive discharge provides a clean operation while eliminating carryover. Combine this scrap conveyor with a distribution system to maximize operational load-out efficiency. This fully automated and liquid-tight scrap conveyor with positive discharge provides a clean operation when it comes to die scrap, chip processing and material handling. Combine this scrap conveyor with a distribution system to maximize operational load-out efficiency.

Superior dual ram compression technology for producing the industry’s densest metal scrap pucks. PRAB’s Dualpak™ Briquetting Machines increase the value of metal chips, loose turnings and swarf by compressing them into near solid, dry briquettes for scrap metal recycling to send to the recycler or feed to furnace. Unlike competing briquetting machines, the Dualpak™ uses two opposing hydraulic cylinders. These cylinders press metal equally from both sides, creating the driest, most compact scrap pucks on the market. Briquettes- or scrap pucks, are easy to re-melt, transport or store giving you more floor space, optimized container fill, cleaner shop and more value from the scrap dealer until a better price is available for scrap metal recycling. You’ll also maintain a cleaner, more environmentally friendly shop with a briquette press.

Metalworking’s most versatile belt conveyors for transporting a broad range of materials. More versatile than other types of conveyors. PRAB steel belt conveyors can be used to handle any type of wet or dry metal scrap- from bushy material and die scrap, to chips and turnings. This heavy-duty scrap conveyor can process wet or dry metal material in any volume and is available in a wide variety of paths

Efficient, High-Volume Fluid Filtration Systems PRAB’s line of vacuum filters eliminate high sludge volume produced in machining centers and grinding applications. Systems range from standard off-the-shelf units to custom-engineered designs, with filtration capability up to 3,000 GPM for efficient, high volume fluid filtration.

Cost effective fluid clarification for removing ferrous material. Remove ferrous material, including sludge and chips, from both water soluble and neat oils with high intensity ferrite or rare earth magnets. Typical applications include centerless and heavy stock removal grinding machines, honing, and gear cutting machinery. PRAB’s line of magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment. Magnetic separators are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. They can also be used to enhance chip processing tasks and help you get the most out of your industrial filtration equipment

Low-profile, cost-effective filtration technology for solids filtration. Low-profile solid/liquid separation of ferrous and non-ferrous metals perfect for grinding applications with flow rates up to 130 gpm. Paper bed filters remove particulate down to 5-microns, prolonging coolant and tool life. Filtered fluid can be reused or recycled lowering operational costs. Standard units ship in 5 days or less. Extend tool life by an average of 27%, improve surface finish and prolong coolant life with PRAB’s line of paper bed filters. Standard paper bed filtration systems are available with flow rates up to 130 gpm with different classes of filter fabric allowing for adjustments of micron clarity. The disposable filter rolls are suitable for applications of low to medium stock removal of ferrous and non-ferrous metals, as well as organic and inorganic contaminants, such as glass, rubber and plastic. Drum-type models occupy one-third the floor space and can process up to 500 gpm of fluids

Remove up to 85% of fluid from swarf and filter cake. Separate liquid from filter cake and swarf for optimal coolant recovery and savings on material disposal costs. Disposing hazardous grinding swarf or filter cake can be difficult and expensive. PRAB’s horizontal screw press processes material that is 40 to 50% wet with coolant or cutting oils to remove up to 85% of fluid. Can be used as a stand-alone unit or in combination with the Dualpak™ Briquetter for coolant recovery and retainment of up to 95% of fluids.

Highly flexible installation layout capabilities for maximized floor space. Pneumatic Scrap Conveyors are air transfer systems for moving wet or dry chips to a central chip processing system or load-out container. No plant air is required. PRAB Pneumatic scrap conveyors offer operation and installation flexibility. This specific scrap material conveyor model is designed to pick up directly from CNC machining centers and transfer wet or dry material to a central chip processing system or load out container. The overhead piping of the pneumatic scrap conveyor allows for installation flexibility, whether you need to locate your scrap metal equipment near the ceiling or in tight spaces. The pneumatic design allows for easy reconfiguration when modifying plant space.

Increase Coolant Life, Reduce Coolant Purchases. The PRAB Drum-Type Scraper Separator provides high-quality separation that is applicable to aluminum, non-ferrous, and composite materials. The unit does not consume any filtration materials, savings that go directly to your bottom line.

During metal scrap processing, conveyance systems using augers or steel belts frequently fail to consistently move bushy bundles of metal scrap because the augers and steel belts are unable to grab hold of the stringy wads. This limitation causes the bundles to bounce around the in-feed hopper until an operator manually breaks them up, or forces the bundle up the conveyor. This practice is both inefficient and unsafe. The PRAB Bundle Breaker installs in a conveyor’s in-feed hopper, where dual rotating cylinders agitate the material, tearing stringy wads of chips, turnings, and bundles apart to allow for effective processing in downstream equipment. The PRAB Bundle Breaker may be added to an existing conveyor or incorporated into a new PRAB metal scrap processing system.

Elevate oily, thin gauge scrap without carryover. PRAB’s Pivot Belt Conveyors with Rigidized™ belt surface prevents scrap from sticking to the belt, and its exclusively-designed pivoting hinges flip scrap into hoppers. PRAB pivot belt conveyors have a Rigidized™ belt surface that prevents scrap from sticking to the belt, and the exclusively-designed pivoting hinges flip scrap into your hopper. This scrap conveyor includes a seamless one-piece pan that collects oily fluids below, reducing housekeeping headaches while keeping workers safer and more productive

Meter feed directly to scrap metal furnace. Meter feed abrasive die scrap, casting metal, and other materials directly to the melting furnace. PRAB’s furnace feeder scrap removal systems allow you to meter feed abrasive die scrap casting metal and other materials directly to the scrap metal furnace.

Move hot, dry or wet abrasive metal scrap or finished parts with an oscillating scrap conveyor. Vibrating scrap handling systems are ideal for moving hot, dry or wet abrasive metal chips, die scrap, or finished parts across horizontal distances at roughly 12.5 feet per minute. Low cost, economical choice for small to large size shops. Built for machine-side or in-pit operation. This oscillating scrap conveyor is the top choice for transferring hot, dry or wet abrasive metal scrap, chip processing or moving finished parts across horizontal distances. This scrap handling system provides a steady movement of material at roughly 12 1/2′(3.81 meters) per minute.